Reliable and precisely manufactured tool magazine discs are essential for efficient automatic tool changing in CNC machining centers and drill-tap centers. These components require dimensional accuracy, structural stability and reliable dynamic balance to support frequent tool changes and continuous high-speed operation.
NINGBO FUERD specializes in custom aluminum CNC tool magazine discs manufactured through advanced low pressure die casting technology. We provide drawing-based OEM solutions for 15, 20, 24 and 30-position tool magazine discs, supporting equipment manufacturers and suppliers with customized casting, machining and inspection services.
NINGBO FUERD is a professional OEM manufacturer of CNC tool magazine discs. We specialize in low-pressure casting tool discs for machining centers and drill-tap centers, covering 15/20/24/30-position specifications compatible with Haas, Sanjie, Dejie, Okada and Beijing Jingdiao.
All products are custom-produced per customer drawings and original OEM parameters, delivering equivalent performance to traditional forged aluminum discs. With full in-house production capacity, we support prototype trial, mass production and export OEM orders.
1. Full Compatibility with Mainstream Tool Magazine Brands
We provide high-precision standard and non-standard tool discs for mainstream CNC tool magazines, fully matching original installation accuracy and high-speed operating requirements:
Haas: VF series 20/24/30-position tool discs with stable high-speed dynamic balance for direct OEM replacement.
Sanjie: BT30/BT40 servo tool magazine discs, compatible with mainstream CNC systems for batch OEM supporting.
Dejie: Optimized thin-wall structure discs for inclined and arm-type tool magazines, anti-vibration and anti-deformation.
Okada: High-tolerance discs for Japanese high-speed tool magazines, adapting to frequent tool change and high-precision operation.
Beijing Jingdiao: Lightweight umbrella-type discs for high-speed drill-tap centers, balancing precision and wear resistance.
Custom non-standard and special-spec tool discs are available for all niche brand tool magazines.
2. Premium Cast Aluminum Material Specification
We adopt high-grade A356.2 (ZL101A) cast aluminum (no ordinary ADC12) for all tool discs, eliminating pores, inclusions and internal defects.
After T6 heat treatment, the discs feature high compactness, air tightness and structural stability for long-term high-speed operation.
Mechanical Properties: Tensile strength ≥270MPa, yield strength ≥200MPa, elongation ≥3%.
Optional Upgrade: A357 high-strength aluminum for heavy-duty machining center tool discs.
3. NINGBO FUERD Core OEM Production Capacity
We adopt one-stop in-house production from mold making, low-pressure casting, heat treatment and precision machining to quality testing. Zero outsourcing ensures stable quality, high precision and reliable delivery for high-volume OEM orders.
3.1 Independent Mold R&D
Equipped with H13 steel mold workshop and CAE casting simulation, we customize exclusive gating and exhaust systems for different tool disc structures, effectively solving shrinkage and warping issues and shortening development cycle by 30%.
3.2 Stable Low-Pressure Casting Process
Automatic low-pressure casting line features 4-stage precise pressure & temperature control. Argon degassing and ceramic filtration ensure low hydrogen content and pure molten aluminum, producing fully compacted tool disc blanks for superior dynamic balance.
3.3 Anti-Deformation Heat Treatment
Exclusive fixture pressure quenching + precision straightening + aging stabilization process controls thermal deformation strictly, keeping flatness and verticality beyond industry standards for large-diameter thin-wall discs.
3.4 In-House Precision Machining & Balancing
Full CNC finishing and professional dynamic calibration ensure all discs reach G2.5 balance grade, realizing vibration-free operation and precise tool changing for imported and domestic machine tools.
Our CNC precision machining capabilities support customized machining of casting blanks, critical mounting surfaces and precision assembly features according to customer drawings.
3.5 Strict Full-Round Quality Control
All products undergo blank inspection, UT/PT non-destructive testing, CMM full-size detection and 100% dynamic balance recheck. Hard anodized surface (HV≥350) provides excellent wear and corrosion resistance.
Learn more about our quality control process for custom aluminum casting and precision machined components.
3.6 Flexible OEM Mass Delivery
Monthly capacity exceeds 2,000 pieces. We support sample customization, bulk production and export OEM service, providing exclusive marking, private labeling and complete test reports for long-term client cooperation.
4. Process & Performance Comparison
The following comparison highlights the differences between NINGBO FUERD low-pressure casting OEM production, forged or thick plate machining, and ordinary high-pressure die casting for CNC tool magazine discs.
| Comparison | NINGBO FUERD Low-Pressure Casting OEM | Forged / Thick Plate Machining | Ordinary High-Pressure Die Casting |
|---|---|---|---|
| Application | All-brand precision tool discs, suitable for mass & export OEM | Only small-batch prototypes, limited capacity | Only low-end discs, unavailable for high-speed machines |
| Performance | Dense structure, stable balance, anti-deformation & anti-fatigue | Stable precision but heavy, increases magazine load | Severe porosity, unheat-treatable, easy failure at high speed |
| Cost Advantage | High material utilization, 30%+ lower cost for mass orders | High material waste & machining cost, poor mass production efficiency | Low unit price but high defect rate, fails high-end OEM standards |
Need Custom CNC Tool Magazine Disc Casting Solutions?
Looking for a reliable OEM manufacturer of aluminum CNC tool magazine discs? Share your technical drawings, samples or project requirements with NINGBO FUERD. Our team can support custom low-pressure casting, precision machining and batch production for your tool magazine applications.
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