Industries

New Energy

New energy aluminum casting components
NEW ENERGY CASTING SOLUTIONS

Custom Aluminum Casting Solutions for New Energy Applications

FUERD provides custom low-pressure aluminum castings for energy storage systems, photovoltaic equipment and wind power applications, supporting both OEM production and replacement component requirements.

These applications require components with reliable sealing, pressure resistance, heat dissipation and long-term durability under demanding outdoor and continuous-operation conditions.

FUERD supports customized casting, tooling, CNC machining and inspection based on customer drawings, samples and technical requirements.

Why Low Pressure Casting Matters in New Energy Equipment

Energy storage stations, photovoltaic inverters and wind turbine systems often operate continuously in outdoor environments where moisture, dust, temperature variation, vibration and pressure changes can affect equipment reliability.

Low-pressure aluminum casting supports dense, one-piece structures with good sealing performance and reduced internal porosity, helping protect internal electrical, cooling and hydraulic systems from leakage and environmental exposure.

These characteristics make the process suitable for thermal management housings, sealed power electronics enclosures, hydraulic components and structural parts used throughout modern new energy equipment.

Typical New Energy Casting Applications

Energy Storage

Energy Storage Components

Aluminum castings for battery thermal management, circuit protection and sealed energy storage assemblies.

  • Liquid cooling cavities
  • Cooling module enclosures
  • Battery sealed housings
  • Pipeline valve bodies
Photovoltaic Systems

PV Inverter Components

Precision cast housings and cooling structures for power electronics, designed to support heat dissipation and protected electrical operation.

  • IGBT heat dissipation cavities
  • Power module sealed housings
  • Electrical cabinet pressure-resistant enclosures
  • Heat sink bases
Wind Power

Wind Power Components

Durable cast components for wind turbine systems operating under vibration, low temperature and corrosive outdoor conditions.

  • Turbine pitch system housings
  • Brake enclosures
  • Gearbox support seats
  • Wind cooling cavities
  • Hydraulic valve bodies

Key Requirements for New Energy Cast Components

Sealing Performance

One-piece aluminum cast structures help support waterproof, dust-resistant and leak-resistant equipment designs.

Thermal Management

Cooling cavities, heat sink bases and power housings require efficient heat transfer to support stable long-term equipment operation.

Pressure Resistance

Hydraulic and cooling-system components must maintain structural integrity under changing pressure and continuous operating loads.

Outdoor Durability

Wind and solar equipment components must withstand vibration, temperature variation, moisture and corrosive environmental exposure.

Custom New Energy Castings from Drawing to Finished Part

New energy equipment projects vary by structure, sealing requirements, alloy grade, operating pressure, machining tolerance and inspection standard. FUERD supports customized development based on customer drawings, samples and project-specific technical requirements.

  • Custom mold development for complex sealed aluminum components
  • Support for prototype trials, small-batch orders and volume OEM production
  • Heat treatment according to mechanical performance requirements
  • Integrated precision CNC machining for sealing surfaces, interfaces and critical dimensions
  • Non-destructive testing and dimensional inspection according to project requirements
  • Surface finishing and downstream processing for ready-to-assemble new energy components
OEM Production

Components for New Energy Equipment Production

FUERD supports custom casting development for energy storage, photovoltaic and wind power equipment from tooling and trial production through stable volume manufacturing.

Replacement Supply

Replacement Parts for In-Service Equipment

FUERD also supports custom replacement castings for maintenance, refurbishment and equipment upgrading projects where reliable fit, sealing performance and structural consistency are required.

CUSTOM NEW ENERGY CASTING

Need a Custom Aluminum Casting for Your New Energy Project?

Share your drawings, samples, alloy requirements, sealing standards, machining tolerances and expected production volume. FUERD can evaluate your project and provide a suitable casting, tooling and machining solution.

Set A Consultation Today
Name can't be empty
Message can't be empty
*We respect your confidentiality and all information are protected.
Contact Us Now